China Aluminium Kpc01 Transmission Helical Gear Box with Wide Ratios worm gearbox exploded view

Item Description

Product Description

KPC Series helical gearbox is a new era merchandise which designed basing on the modular program, It can be connected respectively with motors these kinds of as IEC normal motor, brake motor, explosion-evidence motor, frequency motor, servo motor and so on. it has 4 types(),energy from .12kw to 4.0kw, ratio from 3.66 to fifty eight.09, Max torque from 120Nm to 500Nm.It can be join discretionary(foot or flange) and use multi-mounting positions appropriately. This solution is commonly utilized in textile, foodstuff, beverage,tobacco, logistics industrial fields,and many others.

        Merchandise Traits

  1. Modular construction
  2. High effectiveness
  3. Precise grinding, low sound
  4. Compact structural design and style
  5. Univeral mounting
  6. Aluminium housing, light-weight in weight
  7. Carbonize and grinding hardened gears, durable
  8. Multi-composition, can be mixed in diverse forms to satisfy various transmission condition

       Set up:
      1.Foot mounted
      2.Output Flange mounted
      3.B14 Flange mounted

      Types:
      1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
      2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
      3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P

In depth Images

Solution Parameters

 

KPC01..       n1=1400r/min       120Nm
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14
[r/min] [Nm] [N]
26 120 2600 fifty three.33  160/3        
31 a hundred and twenty 2600 forty five.89  413/nine        
35 120 2600 forty.10  3248/81        
39 a hundred and twenty 2560 35.47  532/fifteen        
forty nine one hundred twenty 2380 28.50  770/27        
fifty nine a hundred and twenty 2230 23.56  212/nine        
71 120 2100 19.83  119/six        
seventy eight ninety 2030 seventeen.86  1357/76        
96 a hundred and twenty 1900 14.62  658/forty five        
101 90 1860 thirteen.eighty* 69/five        
118 one hundred twenty 1770 11.90  2464/207        
143 a hundred and twenty 1660 9.81  1148/117        
153 eighty 1630 nine.17  1219/133        
181 80 1540 7.72  1173/152        
246 70 1390 5.69  1081/190        
302 70 1290 four.63  88/19        
366 70 1210 3.82  943/247        

Define Dimension:

Firm Profile

About our firm:
We are a professional reducer company located in HangZhou, ZHangZhoug province.Our top goods is  full assortment of RV571-a hundred and fifty worm reducers , also supplied hypoid helical gearbox, Pc models, UDL Variators and AC Motors.Products are widely employed for apps this sort of as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-generating, construction equipment, metallurgic mine, environmental safety engineering, and all varieties of automatic strains, and assembly traces.With rapidly shipping, superior soon after-sales support, sophisticated producing facility, our goods sell well  both at residence and abroad. We have exported our reducers to Southeast Asia, Japanese Europe and Center East and so on.Our intention is to create and innovate on foundation of substantial quality, and generate a good reputation for reducers.

Packing data:Plastic Luggage+Cartons+Wood Instances , or on ask for
We take part Germany Hannver Exhibition-ZheJiang PTC Reasonable-Turkey Win Eurasia

Logistics

We can dispatch products by sea, by practice, by air in accordance to buyer instruction

After Income Support

1.Servicing Time and Guarantee:Inside 1 year soon after obtaining products.
2.Other SupportWhich includes modeling selection guide, installation guidebook, and dilemma resolution guide, etc.

FAQ

one.Q:Can you make as per client drawing?
A: Yes, we offer you customized provider for buyers appropriately. We can use customer’s nameplate for gearboxes.

two.Q:What is your phrases of payment ?
   A: thirty% deposit prior to manufacturing,equilibrium T/T ahead of shipping and delivery.

three.Q:Are you a trading business or manufacturer?
   A:We are a manufacurer with innovative products and experienced employees.

4.Q:What is actually your manufacturing capability?
   A:8000-9000 PCS/Month

5.Q:Free of charge sample is available or not?
   A:Indeed, we can offer free of charge sample if client agree to pay out for the courier expense

six.Q:Do you have any certificate?
   A:Indeed, we have CE certification and SGS certification report.

Make contact with details:
Ms Lingel Pan
For any concerns just come to feel free ton speak to me. Many thanks for your variety consideration to our company!


/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

KPC01..       n1=1400r/min       120Nm
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14
[r/min] [Nm] [N]
26 120 2600 53.33  160/3        
31 120 2600 45.89  413/9        
35 120 2600 40.10  3248/81        
39 120 2560 35.47  532/15        
49 120 2380 28.50  770/27        
59 120 2230 23.56  212/9        
71 120 2100 19.83  119/6        
78 90 2030 17.86  1357/76        
96 120 1900 14.62  658/45        
101 90 1860 13.80* 69/5        
118 120 1770 11.90  2464/207        
143 120 1660 9.81  1148/117        
153 80 1630 9.17  1219/133        
181 80 1540 7.72  1173/152        
246 70 1390 5.69  1081/190        
302 70 1290 4.63  88/19        
366 70 1210 3.82  943/247        

/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

KPC01..       n1=1400r/min       120Nm
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14
[r/min] [Nm] [N]
26 120 2600 53.33  160/3        
31 120 2600 45.89  413/9        
35 120 2600 40.10  3248/81        
39 120 2560 35.47  532/15        
49 120 2380 28.50  770/27        
59 120 2230 23.56  212/9        
71 120 2100 19.83  119/6        
78 90 2030 17.86  1357/76        
96 120 1900 14.62  658/45        
101 90 1860 13.80* 69/5        
118 120 1770 11.90  2464/207        
143 120 1660 9.81  1148/117        
153 80 1630 9.17  1219/133        
181 80 1540 7.72  1173/152        
246 70 1390 5.69  1081/190        
302 70 1290 4.63  88/19        
366 70 1210 3.82  943/247        

Is a worm gear reducer gearbox right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
worm reducer

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China Aluminium Kpc01 Transmission Helical Gear Box with Wide Ratios     worm gearbox exploded viewChina Aluminium Kpc01 Transmission Helical Gear Box with Wide Ratios     worm gearbox exploded view
editor by CX 2023-04-14