China Helical Worm Speed Reducer Gearbox worm gearbox components

Solution Description

S collection Helical- Worm Geared Reducer with Motor

1. Solution functions

1.1. S series: right-angle pace reduction gearing composed by helical gears, worms, and gears, optimized and developed according to worldwide regular
 
one.2.Substantial precision, high performance, fine classification in transmission ratio, extensive variety, big transmission torque, reputable performance, lower sounds, flexible set up, and practical use and routine maintenance.
 
one.3. They are broadly employed in different reduced-speed transmissions, which are common basic areas of mechanical transmission. 

two. Specialized parameters

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear substance: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Enter/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -fifty five °
Machining precision of gears  material Accurate grinding 6-5 grade
Warmth treatment method tempering, cementing, quenching etc
Efficiency up to 90%
Sound(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input strategy flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U and so forth
Oil seal brand names NAK,  etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

3.Programs

HangZhou XG Transmission Gearbox reducer are widely employed in :
Ceramic Sector
Glass Industry
Foods Industry
Metallurgy Industry
Beer& Drink Business
Printing and dyeing Industry
Textile Industry
Warehouse Logoistics Market
Wood functioning Machinery
environmental security tools Business
Leather Sector
Pharmacy Sector
 
five.Organization Information

 
ZheJiang CZPT Generate Co.,Ltd,the predecessor was a state-owned armed forces mould enterprise, was proven in 1965. CZPT specializes in the full power transmission remedy for substantial-stop gear manufacturing industries dependent on the goal of “Platform Merchandise, Software Design and style and Expert Service”.

Starshine have a strong complex drive with over 350 workers at present, which includes above 30 engineering professionals, 30 good quality inspectors, covering an region of 80000 square CZPT and sorts of innovative processing machines and tests equipments. We have a good basis for the industry software development and service of substantial-stop speed reducers & variators proudly owning to the provincial engineering technology investigation heart,the lab of gear speed reducers, and the foundation of present day R&D.

Our primary products are R/S/K/F sequence helical geared motor, SNP collection planetary gearboxes, SNKG series bevel-helical gearmotor, NCJ collection equipment motor, RV sequence worm gearboxes, JWB-X sequence speed variators, B/JXJ series cycloidal gearboxes, XGK collection helical-hypoid Gearboxes, which extensively utilised in ceramic market, glass sector, woodworking machinery , high voltage switch, foodstuff & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the expert item & service for the medium and high-end customers, and our gearboxes are very best-offering in domestic, and even in overseas , such as in Europe, North The us, South America, Center East, South Asia, Southeast Asia, Africa…etc.

 In the future , Starshine will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the idea of “quality results in benefit” to emphasis on the customers’ demands and supply them the competitive transmission remedy and produce benefit for them constantly, and make a high-end gear manufacturing business and develop a preferred brand name of replacing import items and upgrading continually for the finish customers.

Amongst Dynamic and Static, Simple is Remarkable, let us go CZPT hand in hand and make a brilliant foreseeable future!

Our factory 
1. three hundred sets superior processing devices

two. “6S”Standardized Management

Our Team 

Specialized Staff

Income Team

Right after Product sales Group

Exibition Show 

2019 ASIA ceramics exhibition

2018 World of Business Exhibition

High quality Assurance
 
Items 100% test before shipping

Passed ISO 9001: 2015 Certification.

 
Our Certificates:
Handed ” ISO 9001 International Good quality Program Certificate”, “Worldwide Quality Credit AAA++ Ceritifacte” ,  ” Swiss SGS Certification”, Iconic Model in Chinese Electromechanical Business”, “Famous Model of ZheJiang Province”, “Non-public Scientific and Technological Enterprise in ZheJiang Province”, “Nationwide High and New-tech Company”, “Top fifty in Chinese Equipment Market” “2011 HangZhou Engineering and Technological R&D Heart” and so on.

Our service

one. We give 12 months Guarantee.
2. We have countless numbers of gearbox reducers. From Input Electricity .06KW to 200KW, Ratio 1.3-289.seventy four, Output speed -1095rpm and Output torque 1.4-62800Nm. They can meet your all various requirements for different industries.
three. 24 hrs on the internet service.
4. Fast delivry. 
five. We offer E-catalog or Paper catalog,so you can decide on the product easily in accordance to your requirements 
6. Welcome you appear to our manufacturing unit to check our items, we can help you to guide the lodge or ticket.

FAQ
 
Q:Are you a trading  company or manufacturer?
A: We are producer.

Q:Exactly where do you foundation?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.

Q:What varieties of gearbox can you make for us?
A: R/S/K/F collection helical geared motor, SNP collection planetary gearboxes, SNKG collection bevel-helical gearmotor, NCJ collection gear motor, RV series worm gearboxes, JWB-X series velocity variators, B/JXJ collection cycloidal gearboxes, XGK collection helical-hypoid Gearboxes

Q:What are the software of the gearbox?
A:Items are widely utilised in ceramic, glass, foods, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wooden-working equipment, environmental protection gear, printing and packaging, pharmacy, and leather. Items are marketed in some countries and locations, these kinds of as Europe, The usa, and Southeast Asia, and it possesses dozens of distributors and following-sale service agents.

Q:What is the materials you use?

A1: Aluminum Housing body ( For the RV collection worm gearbox Size 30~90)
   
A2: Solid iron(For the RV series worm gearbox, Dimensions 110-one hundred fifty, For the NCJ  & F/R/S/K sequence helical gear reducer)

Any inquiry pls get in touch with:
Nicola Huang (Export sales)
 
 
Website: gearbox1965


/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery
Function: Speed Reduction
Layout: Corner
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:
Available

|


###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,  etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery
Function: Speed Reduction
Layout: Corner
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:
Available

|


###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,  etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

Worm reducer gearbox

Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.<brworm reducer

Mechanics

A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.

Sizes

Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
worm reducer

Applications

The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.

Cost

The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
worm reducer

Self-locking function

A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.

China Helical Worm Speed Reducer Gearbox     worm gearbox componentsChina Helical Worm Speed Reducer Gearbox     worm gearbox components
editor by CX 2023-03-27