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China best Hot Selling Parallel Shaft Helical Gearbox for Agricultural Machinery brushless dc motor worm gearbox

Product Description

Product Description

Product Parameters

Company Profile

Packaging & Shipping

Application: Motor, Electric Cars, Machinery, Marine, Toy, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Stepless
US$ 100/Piece
1 Piece(Min.Order)

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worm reducer

What is a worm gear reducer gearbox?

A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

Hollow shaft worm gear reducer gearbox

The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm reducer

Self-locking function

One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm reducer

Size of worm gear reducer gearbox

Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China best Hot Selling Parallel Shaft Helical Gearbox for Agricultural Machinery   brushless dc motor worm gearboxChina best Hot Selling Parallel Shaft Helical Gearbox for Agricultural Machinery   brushless dc motor worm gearbox
editor by CX 2023-06-02

in Las Vegas United States sales price shop near me near me shop factory supplier Zy Series Parallel Shaft Four Stage Helical Cylindrical Gearbox manufacturer best Cost Custom Cheap wholesaler

  in Las Vegas United States  sales   price   shop   near me   near me shop   factory   supplier Zy Series Parallel Shaft Four Stage Helical Cylindrical Gearbox  manufacturer   best   Cost   Custom   Cheap   wholesaler

In 2000, EPG took the lead in gaining ISO14001 environment administration certificate and thereafter handed the inspection of cleanse manufacturing and recycling economic system, profitable the title of “Zhejiang Green Enterprise”. EPG was awarded with “popular product of Zhejiang Province” and “well-known brand of Zhejiang Province”. We are searching forward to establishing productive enterprise relationships with new clients close to the globe in the long term.

Zy Sequence PXiHu (West Lake) Dis.Hu (West Lake) Dis.lel Shaft 4 Phase Helical Cylindrical EPT (ZFY)

ZSY series Hardened cylinder EPT EPT is in accordance with the the PRC Skilled StXiHu (West Lake) Dis.Hu (West Lake) Dis.rds
(JB/T8853-1 999) creation, the primary goods is ZDY (single-phase),
ZY (3) 3 series for metallurgy , mining, transportation, cement, building, chemical, textile, gentle sector, power and other sectors of mechanical EPT.

ZY series hardened cylindrical EPT EPT
Pace EPT shaft velocity n1, le 1 500r/min.
EPT doing work atmosphere temperature -forty ~ forty five degC. Beneath degC, the oil must be preheated just before starting.

ZY EPT main operate qualities
(A) EPT with high power carbon steel hardened by carburizing produced tooth surface area hardness of P RC54 ~ sixty two:
(2) EPTs grinding method, substantial precision and very good contacts:
(3) higher carrying capacity, than the comfortable outdated tooth area EPT carrying capacity increased sevenfold:
(4) substantial EPT efficiency, single-stage up to 98%, ninety six% two, a few up to 94%:
(5) EPT life.

Scope is as follows:
1, ZSY series hardened cylinder EPT EPT shaft revolution pace of not a lot more than 1500 r/ min .
2 , the EPT EPT peripheral velocity of not a lot more than twenty m / sec .
3, the functioning setting temperature -forty-forty five degC, if considerably less than degC, ahead of the start off of oil must be preheated to previously mentioned degC , the EPT device can be used for equally optimistic and unfavorable path.

Item Characteristics:
A EPT created of higher energy carbon metal hardened by carburizing manufactured tooth floor hardness of HRC58-62, EPTs are employed CNC grinding method , substantial precision, excellent contact .
2, the EPT fee is substantial : a lot more than ninety six.5% one-stage , two-phase increased than ninety three% , a few more than 90% .
3 , clean operation, reduced sound.
four, modest dimension , gentle fat , EPT life , substantial carrying potential .
5 , effortless dismantling and easy to put in .

EPT models, requirements and illustration techniques :

one , Design:

ZY / ZLZ two cylindrical EPT EPT

Link to other design No:

ZDY / ZDZ one-stage cylindrical EPT EPT

ZSY / ZSZ three cylindrical EPT EPT

ZFY four cylindrical EPT EPT.

2 , the technical specs are :

Two phase:
ZLY112, ZLY125, ZLY140, ZLY160, ZLY180, ZLY200, ZLY224, ZLY250, ZLY280, ZLY315, ZLY355, ZLY400, ZLY450, ZLY500, ZLY560, ZLY630, ZLY710

Other variety :

Three phase:
ZSY160, ZSY180, ZSY200, ZSY224, ZSY250, ZSY280, ZSY315, ZSY355, ZSY400, ZSY450, ZSY500, ZSY560, ZSY630, ZSY710.

Solitary stage :
ZDY80, ZDY100, ZDY125, ZDY160, ZDY200, ZDY250, ZDY280, ZDY315, ZDY355, ZDY400, ZDY450, ZDY500, ZDY560

Four phase :
ZFY180, ZFY200, ZFY224, ZFY250, ZFY280, ZFY320, ZFY360, ZFY400, ZFY450, ZFY500, ZFY560, ZFY630, ZFY710

cEPTr length(mm) one hundred sixty-800
ratio(i) 8-five hundred
nominal output torque(n.m) 4130-600000

ZY sequence hardened cylindrical EPT EPT EPT information:

Gearing Arrangement: EPTl / Miter

Output Torque: 450~130000N.m

Rated EPT: 5~6666KW

Enter Speed: 750~1500r/min

Output Pace: 134~1200r/min

Item photographs:

Our company :
EPT reg was started in 1982, which has more than 36 a long time in R amp D and production of EPTes, EPTs, shaft, motor and spare parts.
We can offer you the suitable resolution for uncountable apps. Our products are widely utilised in the ranges of metallurgical, metal, mining, pulp and paper, suXiHu (West Lake) Dis.Hu (West Lake) Dis. and liquor marketplace and different other varieties of EPTs with a powerful existence in the worldwide market place.
EPT reg has become a reliable provider, ready to provide high good quality EPTes.With 36 many years expertise, we assure you the utmost trustworthiness and safety for each item and solutions.

Customer browsing:

1.Q:What kinds of EPT can you create for us?
A:Primary items of our company: UDL sequence speed variator,RV collection worm EPT EPT, ATA collection shaft mounted EPT, X,B collection EPT EPT,
P sequence planetary EPT and R, S, K, and F collection helical-tooth EPT, far more
than one particular hundred designs and hundreds of specs
two.Q:Can you make as per custom made drawing?
A: Indeed, we supply customized provider for customers.
3.Q:What is your terms of payment ?
A: thirty% Advance payment by T/T following signing the agreement.70% just before supply
four.Q:What is your MOQ?
A: 1 Established

If you have any desire for our products please feel free to contact me.

  in Las Vegas United States  sales   price   shop   near me   near me shop   factory   supplier Zy Series Parallel Shaft Four Stage Helical Cylindrical Gearbox  manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Las Vegas United States  sales   price   shop   near me   near me shop   factory   supplier Zy Series Parallel Shaft Four Stage Helical Cylindrical Gearbox  manufacturer   best   Cost   Custom   Cheap   wholesaler