Product Description
Ep Series Gear Motor Parts Small Precision Reduction Gearbox Drive Motor Hydraulic Screw Coreless Plad Precision Planetary Transmission
1. The wide and comprehensive range of N series for industrial applications
2. Low-speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
4. Low noise running, high manufacturing quality standard
5. High and reliable performance, load capacity and low-speed shaft bearing
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Speed Changing, Speed Reduction |
| Layout: | Wrom |
| Hardness: | Hardened Tooth Surface |
| Installation: | Planetary |
| Step: | Planetary |
Worm gear reducer gearbox
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
high efficiency
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
low noise
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
Self-locking function
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
editor by CX 2023-05-16
China OEM Durable NMRV Series Gearbox Spare Parts Transmission NMRV Worm Gearbox worm gear box elecon
Relevant Industries: Production Plant, Machinery Fix Stores, Foods & Beverage Manufacturing facility, Vitality & Mining
Weight (KG): 5 KG
Custom-made help: OEM, ODM
Gearing Arrangement: Worm
Output Torque: thirteen-1379
Enter Pace: 1400(4pole)
Output Pace: 14-187
NMRV 030-a hundred thirty mechanical pace variator: OEM is welcome.
Shade: blue or gray or in accordance to consumer demand
Mount position: Foot mounted, flange mounted
Enter Type: IEC flange for mounting motor, strong shaft
Output Kind: Strong shaft, hollow shaft
Materials: Aluminium/Forged Iron Housing
Top quality Handle Technique: ISO9001:2008
Warranty: 1 Year
Packaging Specifics: Regular export package deal.
Port: ZheJiang or HangZhou
| Type: | YNMRV 030-130 mechanical velocity variator |
| Model: | YNMRV030-a hundred thirty |
| Ratio: | 7.5,ten,15,twenty,25,thirty,40,50,sixty,eighty,a hundred and ten |
| Color: | Blue / Silver White |
| Material: | Housing-Casting iron-HT200# / Aluminium |
| Worm Gear- Cooper-ten-3 # | |
| Worm-20CrMnTi with carburizing and quenching, surface hardness is fifty six-62HRC | |
| Shaft-chromium steel-45# | |
| Packing: | Paper carton,Plywood box / for every set(With foam board inside of) |
| Bearing: | Brand “HRE” Bearing |
| Seal: | NAK Seal from ZheJiang |
| Warranty: | 1 calendar year |
| Input Energy: | 0.55kw,.75kw,1.1kw,1.5kw,2.2kw,4kw,5.5kw,7.5kw |
| Usages: | In industrial equipment: Foodstuff stuff,Ceramics,chemical, aswell as packing, printing, dyeing,woodworking, glass and plastics….. |
| IEC Flange: | 80B5,90B5,100B5,112B5,132B5….. |
| Lubricant: | Synthetic & Mineral |
| Model | Shaft Dia. | Center Top | Power | Ratio | Permitted torque | Weight | ||||||
| Hollow | (mm) | (kw) | (Nm) | (KGS) | ||||||||
| YNMRV30 | 25k6 | 90h13 | 0.09~.3 | 7.5~one hundred | 22 | 1.five | ||||||
| YNMRV40 | 30k6 | 115h13 | 0.12~.5 | 7.5~100 | 55 | 2.five | ||||||
| YNMRV50 | 35k6 | 115h13 | 0.18~.seven | 7.5~100 | 120 | 4 | ||||||
| YNMRV63 | 35k6 | 130h13 | 0.37~1.5 | 7.5~100 | 175 | 6.2 | ||||||
| YNMRV75 | 40k6 | 140h13 | 0.55~three | 7.5~one hundred | 280 | 9 | ||||||
| YNMRV90 | 50k6 | 180h13 | 0.seventy five~4 | 7.5~a hundred | 425 | 13 | ||||||
| YNMRV110 | 60m6 | 225h13 | 1.1~5.5 | 7.5~100 | 585 | 43 | ||||||
| YNMRV130 | 70m6 | 250h13 | 1.5~7.five | 7.5~one hundred | 850 | 60 | ||||||
| Remark: the weight with out motor | ||||||||||||
A-Drive PWC single worm reducer
A worm gear is a gear used to reduce the speed of a mechanical device. Often used in the automotive and shipbuilding industries, these gears have a lifespan comparable to many other types of reducers. As a result, worm gears continue to be popular with engineers.
Agknx driver
Conical drive worm reducers are an excellent choice for a variety of applications. The double-enveloping worm gear geometry of the Agknx Drive reducer provides a larger contact area and higher torque carrying capacity. This specialized gear system is also ideal for applications requiring higher precision.
Agknx Drive’s products are ideal for the solar, packaging, steel, food and pulp and paper industries. Additionally, Agknx Drive’s products are ideal for motion control and medium to heavy duty applications. The company’s dedicated sales and service teams are available to assist with your specific needs.
Agknx drive worm gear reducers are available in single, double and triple reductions. Depending on the application, a single stage unit can transport up to 7,500 lbs. of torque. Its low-cost, compact design makes it a convenient option. Conical drive gearboxes are versatile and durable.
X & H
X & H worm gear units feature worm gear sets and are available in two different series. The X-Series includes XA versions with shaft and XF to XC versions with motor mounts. Compared to the XC compact series, the XF series offers outstanding versatility and higher efficiency. The H series combines the features of the X series with a spur gear pre-stage on the input. The H series has a die cast aluminum housing and cast iron shaft.
The X & H Worm Reducer Series “H” helical gears are compatible with NMRV and C side input 56F wired motors. These gear reducers are low cost and easy to install. They feature a cast iron housing and four threaded mounting holes.
RV seriese aluminum right angle
RV seriese aluminum right angle worm reduces versatility and durability. They are available in a variety of sizes including 25, 30, 40, 50, 63, 75, 110, 130, 150. Featuring standard NEMA motor input flanges and torque arm or foot mounting options, these reducers are ideal for a variety of applications.
RV series worm gear reducer is made of high-quality aluminum alloy with compact structure. It also features light weight, corrosion resistance and low noise. Its housing is made of die-cast aluminum alloy, while the worm gear is made of 20CrM. The worm gear is heat treated by carbon quenching to increase its hardness. The thickness of the carbide layer is between 0.3-0.5mm.
These worm gear reducers have multiple functions to maximize efficiency. In addition to being corrosion resistant, they are available in a variety of sizes to suit any application. Other features include a corrosion-resistant cast iron housing, enclosed breather, double-lip seal and magnetic drain plug. These worm gear reducers are available with single or dual input shafts and are interchangeable with NMRVs.
Aluminum alloy right angle worm reducer is a light, durable and efficient gear reduction device. Its compact design makes it lighter than other gearheads, while its rust-resistant surface and long life make it an excellent choice for industrial and automotive applications. It is available in a variety of sizes, including inches.
AGknx Single
Worm reducers can be classified as sacrificial gears. It is used to reduce the torque of the machine. It has two parts: a worm and wheels. The worm can be made of brass or steel. Brass worm gears corrode easily. Phosphorus EP gear fluid can run on brass worm gears. It creates a thin oxide layer on the gear teeth, protecting them from impact forces and extreme mechanical conditions. Unfortunately, it can also cause serious damage to the brass wheels.
Worm reducers work by transferring energy only when the worm is sliding. This process wears away the lubricating layer and metal of the wheel. Eventually, the worm surface reaches the top of the wheel and absorbs more lubricant. This process will repeat itself in the next revolution.
Worm reducers have two benefits: they are compact and take up little space. They can slow down high-output motors while maintaining their torque. Another important feature of the worm gear reducer is its high transmission ratio capability. It can be installed in both vertical and horizontal positions, and a bidirectional version is also available.
Worm gears have some complications compared to standard gear sets, but overall they are reliable and durable. Proper installation and lubrication can make them sturdy, efficient devices.
A-Drive AGknx Single
If you’re considering purchasing a new worm gear reducer for your A-Drive AGknx single, you need to understand your goals. While single-stage worm reducers can be used, their reduction ratios are often limited. In most cases, they can only achieve a reduction ratio of 10:1. However, there are other types of gears that provide additional speed reduction capabilities.
The worm reducer consists of two parts: the input worm and the output worm. Each component has its own rotational speed, the input worm rotates in a single direction and the output worm wheel rotates vertically. In a five-to-one ratio, the input worm rotates five times for each output worm. Likewise, a 60-to-1 ratio requires 60 revolutions of each worm. Due to this arrangement, the worm reducer is inefficient. Gear reduction is inefficient due to sliding friction rather than rolling friction.
Worm reducers are also susceptible to thermal stress. They run hotter than hypoid reducers, which reduces their useful life. In addition to higher heat, worm reducers can experience component failure over time. In addition, an oil change is imminent due to the deterioration of lubrication.
The worm gear reducer of the A-Drive PPC single is a direct drive gearbox for personal watercraft. It has bronze bushings, aluminum gears, and a spool box. The spool box has a quarter-inch plated spool to wrap 1/4-inch 7 x 19 aircraft cable. Its design also makes it a more efficient alternative to belt-driven AGknx cranes.
AGknx X & H
The AGknx X & H worm gear reducer series is a high-performance universal mount worm gear reducer. It features a spur gear primary on the input for higher performance and a wider range of gear ratios. Its design also allows it to be used with a variety of input shaft types, including shaft and closed-coupled applications.
It is available in a variety of sizes, including popular frame sizes 90 and 110. The worm shaft is made of case-hardened alloy steel with a cast iron hub and bronze ring gear. The standard output shaft is hollow. There are also models with dual single-shaft outputs.
editor by czh
China Custom SKILLTRANS 18” Electric cool fan parts 0.6mn Floor Nissan Fan Motor Gear Box worm gearbox application
Warranty: 3 several years
Applicable Industries: Production Plant, Machinery Fix Retailers, Food & Beverage Factory, Building performs
Bodyweight (KG): .05
Gearing Arrangement: Worm
Output Torque: 96N.m
Input Speed: fifteen sets Plastic gearbox/day.
Our Business Factory8sets/dayWorkshop34 Injection Molding Machines, also have Wire Chopping Machine, EDM, Precision Lathe, Hobbing Device.
WarehouseLarge and unbiased storage room
TeamTop class expers & students to do patterns and ProductionPacking & Shipping Packing: 200pcs or 600pcs in a waterproof PO bag then in 1 carton. we can do packing in accordance to customer’s requirement.
Our Certifications We have ISO9001 CERTIFICATION. We have plenty of Patent certificate this sort of as for Fan Gearbox, vehicle brush gearbox, bike adjusting seat, and coffer maker gearbox.
Client PictureFavorable RemarkWe have been doing work with each other for 7 several years.
Skilltrans manufacturing facility is It’s a dependable factory.
Favorable Comment5 a long time of cooperation is really pleasant, from uncooked materials to items Skilltrans factory have stringent good quality control program, ideal is their delivery time is steady.
Favorable CommentWe have cooperated for 9 several years and have grow to be excellent close friends. We will carry on to cooperate.
FAQone, Why select us?12years encounter of plastic gearbox creating factoryReal producer can guarantee on time delivery & low costFast & specialist reply, latest reply is inside 24 hours2,Can you do OEM?Indeed, 1 of our rewards is we have professionals and students to do patterns, develops. Welcome OEM, ODM3, How prolonged is ensure time?3 several years for all the items,not include artificial damage4, Can we get sample?Sure, normally sample is totally free, we need to have you cooperate to pay out shipping charges5, How can you management the quality?We have equipment measuring center, CMMs and other inspection products,All the items need go 100% check out before supply.6, Can you do our packing and shipping time?Of course, normally our packing is 1 piece in 1 bag,600pcs in 1 carton. delivery time is twenty-28days7,How to pay out?Usually 30% deposit,the rest paid prior to cargo WANT A Pal?A Good A single CAN Change YOU A Whole lot
COOPERATE WITH US, Conserve YOUR TIME
What is a worm gear reducer?
The worm gear reducer is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Hollow shaft worm gear reducer
Worm gear reducer is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducers are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducers are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer is the multi-stage variety. This gear reducer has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer has low noise, low vibration and low energy consumption.
Worm gear reducers offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducers that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer has the characteristics of lower price and better torque output.
hourglass worm gear
The hourglass type worm gear reducer has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the hourglass worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The hourglass worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducers are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer stems from Sumitomo Heavy Industries’ extensive experience in gear reducers. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Hourglass worm gear reducers are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
Double throat worm gear
There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear
The basic working principle of the brass worm gear reducer is the same as that of the traditional worm gear reducer. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducers are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducers with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducers are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer is designed for low to medium-horsepower applications. This gear reducer is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducers.
Brass worm gear
Brass worm gear reducer is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer also has the ability to generate high torque. However, it is important to understand that this gear reducer has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.
editor by czh
China wholesaler Paper Machine Spare Parts Linear Gear Worm Reducer with Best Sales
Solution Description
Paper Equipment Spare Areas Linear Gear Worm Reducer
Item Description
Main Features
(1) Optimization layout of principal parameters these kinds of as heart distance and ratio. Substantial interchangeablity for main components
(2) Gears are manufactured of higher-class alloy steel, with carburization and quenching treatment. Gear surface area hardness of HRC54 – 58.
(3) Compact dimensions, mild bodyweight, large precision, large carring capacity, substantial efficiency, long service lifestyle, large reliability, secure transmission, low noise.
(4) Usually oil sump lubrication is employed, with cooling by natural means. If thermal energy can not be achieved,round oil lubrication, fan, cooling coil pipe may possibly be used.
Technical information
Our Organization
About us:
Aotian Equipment Manufacturing Co., Ltd.Was launched in 1985, in accordance to the modern enterprise system into a big-scale standardized joint-inventory enterprises, with 278 workers,like 23 engineers and professionals,fifteen senior engineers.In general, CZPT is in the top spot of paper-producing industry in China .
Our Provider&Clients suggestions
Advantage:
Portion 1:
one)Lower MOQ:It can fulfill your minimal qty need quite properly.
2)Good Provider:We take care of clientele organization as our own company.
three)Very good Quality:We have stringent QC high quality management technique .Very good track record in the market place.
4)Fast & Cheap Delivery:We have huge discount from shipping forwarder (Prolonged Deal).
Portion 2:
1.We have rich knowledge in this industy
2.We are the manufacturing facility outlet ,can give you a less expensive cost
3.For the equipment,we have total paper machinery with leading good quality.
Just before Acquire:
one.Support consumers uncover the right item by specialist technological innovation and business session
two.Give plans of the devices set up freely
3.Make custom-made goods in accordance to the clientele specifications
4.On the internet for 24 hrs
Right after buy:
1.Rapidly and saft shipping
two.Aid our consumers to bulid the equipment
three.Teach the very first-line operators on website
four.Routinely go to consumers to remedy production issues
five.Online for 24 hrs
Packing & Delivery
Packing Particulars :Spray antirust oil on equipment surface and go over PE film, thenpacked in wooden box in the container(which includes all areas)
Supply Particulars :40 times
Certification
All merchandise has been accredited.
Consumers&Exhibition
This is our consumers from all more than the entire world,our organization goes to the exhibition each and every year.
Contact Me
Any inquiries you can speak to me,24 hours support for you!
| 1 | Product name | Reducer | ||
| 2 | Input Speed | 300-1800Rpm | ||
| 3 | Output Torque | 1.8-2430N.M | ||
| 4 | Rated Power | 0.25-7.5Kw | ||
| 5 | Efficiency | 94%~98% | ||
| 6 | Temperature | 40~45ºC | ||
| 7 | Weight | 26kg | ||
| 8 | Ratio | 1:30 | ||
| 9 | Output Speed | 48rpm | ||
| 1 | Product name | Reducer | ||
| 2 | Input Speed | 300-1800Rpm | ||
| 3 | Output Torque | 1.8-2430N.M | ||
| 4 | Rated Power | 0.25-7.5Kw | ||
| 5 | Efficiency | 94%~98% | ||
| 6 | Temperature | 40~45ºC | ||
| 7 | Weight | 26kg | ||
| 8 | Ratio | 1:30 | ||
| 9 | Output Speed | 48rpm | ||
Advantages and disadvantages of worm gear reducer
If you are looking for a worm gear reducer, you have come to the right place. This article will cover the pros and cons of worm gear reducers and discuss the different types available. You will learn about multi-head worm gear reducers, hollow shaft worm gear reducers as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer
Hollow shaft worm gear reducers are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducers depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducers are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducers are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducers, there are also helical gear reducers. These reducers can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer is that it is more efficient than a single-stage gear reducer. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducers are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer
The multi-head worm gear reducer is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducers have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducers are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer can provide the same output as a 1/2 hp motor driving a worm reducer. A study by Nissei compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducers run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer
R series worm gear reducers have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear Reducer
AGKNX Electric worm gear reducers are available with NEMA C-face mounting flanges for a variety of motors. These reducers feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducers are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducers are one of the most cost-effective and compact gears. These reducers increase output torque while reducing input speed. AGKNX Electric’s worm gear reducers are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducers have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
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Cheap made in China – replacement parts – in Guatemala City Guatemala High Precision Small Spur Gear Micro Spur Sprockets Small Diameter with ce certificate top quality low price
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Product Description:
| Material | Carbon Steel | SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214Letc | |
| Alloy Stee | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5etc | ||
| Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40etc | ||
| Sort | Bevel Gear | ||
| Treatment | Heat therapies, Carburizing, Sprucing | ||
| Standard | ISO /R 606 | ||
| Machining process | fabrication,stamping,deep drawing,gear hobbing, gear milling, gear shaping, machining and assembly gear broaching, gear grinding and gear gaping | ||
| Module | 1., 1.twenty five, 1.5, 1.75, 2., 2.twenty five, 2.5….8. and so forth | ||
| Tolerance manage | Outer Diameter:±0.005mm | Size Dimension:±0.05 mm | |
| Tooth precision | GB1244-85, DIN8188, ISO/R 606 , ANSI B 29.1M | ||
| Heat treatment | Quenching & Tempering, Carburizing & Quenching, Substantial-frequency Hardening, Carbonitriding… | ||
| Floor remedy | Blacking, Sprucing, Anodization, Chrome plating, Zinc plating, Nickel plating… | ||
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Packaging Specifics: Plastic bag internal and common carton outer or as per
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Delivery Depth: Shipped in 20-30 days after advance TT payment
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The use of unique gear manufacturer’s (OEM) component quantities or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our firm and the shown substitute areas contained herein are not sponsored, accredited, or produced by the OEM.
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Xb Sequence Cycloidal Pin Wheel Gear Reducer Transmission Device
Technological information:
1. Frame: Single stage 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, eleven
Double stage 31, forty two, fifty three, 63, seventy four, 85, 95, 106, 116, 117
two. Ratio selection: One stage 9, 11, seventeen, 23, 29, 35, 43, 59, 71, 87
Double stage121, 187, 289, 385, 473, 595, 731, 989, 1225, 1849
3. Input electricity: .12-55 KW
4. Permit torque rang: 70-20000 N. M
five. Framework: Foot-mounted& flange-mounted
Characteristic:
A number of tooth generate, high power and substantial credibility
The content of main areas is bearing metal
Small inertia adapts reducer for ahead and reverse procedure
Lower sounds higher performance, solitary stage efficiency are far more than ninety two%
Input and output shaft in the very same axis, modest volume
The use of first products manufacturer’s (OEM) part quantities or logos , e.g. CASE® and John Deere® are for reference reasons only and for indicating item use and compatibility. Our business and the outlined alternative parts contained herein are not sponsored, authorized, or made by the OEM.
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Reduction equipment box for grass cutter
| Solution Name | Higher precision gear by powder metallurgy |
| Substance | Iron powder, alloy powder,valuable steel powder |
| Technological innovation | Sintering – Powder Metallurgy |
| Certificate | ISO9001/TS16949 |
| Surface Treatment | Substantial frequency quenching, oil impregnation,CNC,vacuum cleansing,sprucing, |
| Apperance | No crumbling, cracks, exfoliation, voids, metal pitting and EPT defects |
| Approach Circulation |
Powder mixing – Forming – Sintering – Oil impregnation – Sizing -Ultrasonic cleaning – Steam oxidation – Oil impregnation – Ultimate inspection – Packing |
| Application | EPT elements, automobile parts, Power Tools parts, Motor parts, electrical Bicycle, |
Why Powdered Metals?
Considerable co EPT cost savings.
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Company Profile
JINGSHI set up in 2007
Maker & Exporter
Exacting in producing powder metallurgy gears and components
Handed ISO/TS16949 Top quality Certificate
Sophisticated Gear
Figures senior R & D engineers and Skilled operators
Precise Examination Instruments.
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Certification
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The use of unique products manufacturer’s (OEM) portion quantities or trademarks , e.g. CASE® and John Deere® are for reference functions only and for indicating item use and compatibility. Our company and the listed substitution parts contained herein are not sponsored, approved, or produced by the OEM.